Hybrid View
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12-12-2009 09:18 AM #1
If you have the staggered bolt starter and are trying to use on a 153 teeth flex plate, it will be too far away from the starter to engage the teeth. Here's a suggestion. If you don't have it off, remove the torque converter dust cover. Remove the solenoid from the starter. This will allow you to move the starter drive in and out manually. Install the starter. You should be able to see the drive and flex plate. Now, pull the plunger forward until the drive gear is meshed with the flex plate teeth. You should be able to slip a straightened paper clip between the teeth. If you can't, add shims until it just slips in. If the paper clip is loose between the teeth (too much clearance) remove shims. Follow me?
Bob
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12-12-2009 12:47 PM #2
Thanks everyone for the advice, I'll be able to work on it this afternoon and report back
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12-12-2009 02:22 PM #3
Guess what ya'll.... I am having the same exact problem with a 500hp 406 I just built. I bought a powermaster gear reduction starter and I still have a nasty grinding noise. Upon further inspection, i found that without any shims, the starter gear is too far away. I must have the wrong flywheel. The engine is internally balanced as opposed to the stock configuration-external. The mounting bolts are staggered. 1977 509 block. I am going to a different flywheel.
I believe this was somewhere around 2015, Rick, Rosie and Johnboy
John Norton aka johnboy