techinspector: first off welcome back! as you've heard a few times, we've missed you here... application is mostly strip but plenty of street mileage. In looking at cells, I'm trying to figure whether to pick one with or without a sump. I figure the sump is better but will take more cutting/fab. Also on the foam inserts are these safe with pump gas? I don't want to gum up the works if there is some reaction. Is foam the only way to get baffling in a fuel cell?

Dave: that's a good idea but out of my league... I figure if I were taking it to someone I would just try to button up the old tank and add a decent vent hose with a check ball.

Thanks for the responses...

-Chris