Started on the rust repair at the bottom of the drivers door. Made up a template and transferred it to metal. Still rough, but getting there.

[IMG]20160904_115242 by Ben Modified, on Flickr[/IMG]

[IMG]20160904_125434 by Ben Modified, on Flickr[/IMG]

[IMG]20160904_125321 by Ben Modified, on Flickr[/IMG]

Started on the inner door replacement sheet metal. Cut out the old and shaped a new piece with a piece of threaded rod and flat stock

[IMG]20160904_130512 by Ben Modified, on Flickr[/IMG]

[IMG]20160906_093837 by Ben Modified, on Flickr[/IMG]

The old piece as a template, the new metal and threaded rod

[IMG]20160906_093839 by Ben Modified, on Flickr[/IMG]

Shaping the new metal

[IMG]20160906_095356 by Ben Modified, on Flickr[/IMG]

[IMG]20160906_095850 by Ben Modified, on Flickr[/IMG]

Making the shape more square like the original

[IMG]20160906_101151 by Ben Modified, on Flickr[/IMG]

[IMG]20160906_101229 by Ben Modified, on Flickr[/IMG]

[IMG]20160906_101331 by Ben Modified, on Flickr[/IMG]

New inner in place

[IMG]20160906_112402 by Ben Modified, on Flickr[/IMG]

[IMG]20160906_112444 by Ben Modified, on Flickr[/IMG]

Every thing welded in. Just need a skim coat of body filler on the outside

[IMG]20160906_173834 by Ben Modified, on Flickr[/IMG]

Just needs a skim coat of body filler and a couple of drain holes at the bottom

[IMG]20160906_173923 by Ben Modified, on Flickr[/IMG]

http://www.BenModified.com