A few questions relative to this...
- Should I remove and replace these one at a time?
I wouldn't. You may get by with it, maybe not.Remove them all, remove the manifold, clean the surfaces and use new gaskets. I use hi-temp silicone across the front and rear block rails instead of those little gasket pieces.
- Is there any particular order I should do this?
Yes. Start with the center bolts, and work to the ends in a criss-cross fashion. See this website for more info: http://members.tripod.com/torquespecs/gmfs70-88chv8.htm
- Do they need any kind of sealant or thread locker?
Sealant - yes. Thread locker - don't even go there.
- If so how do I clean out the ex. holes after I remove the ex. bolts?
Get a 3/8 coarse tap and chase the threads.
- Is there any issue with stainless bolts going into a cast iron block and head?
Yes. Stainless can gall. The sealant will prevent that.
And finally,
- Do these need to tightened (torqued) to a certain spec?
Yes. 30 ft. lbs. Do it in three increments of about 10 ft. lbs each.
Another related question...My new engine has an aluminum Edelbrock Tri-power intake manifold, if I want to use any other of the ARP stainless 12 pt. bolt sets for attaching things to the aluminum manifold, (coil bracket, distr. hold down or thermostat housing, do I need to be concerned about that? (The stainless to aluminum issue?)
Yes. Use a good anti-sieze compound on the bolts to prevent galling. All the auto supply stores carry it.
That's going to be nice, like the color. .
Stude M5 build