Thread: Stick welder questions
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09-26-2006 05:28 AM #1
I think I actually had those terms (diamond plate, fish plate, and boxing plates) pretty well sorted out. I am waiting for my dad to get me all the steel that I will need. I am still practicing about every night until I get the steel, then I am going to "have at" the frame and see how it goes.
CHAZ
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09-26-2006 12:07 PM #2
Originally Posted by hoof
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09-26-2006 01:00 PM #3
Well I found out that grinding an angle on the boxing plates is a bad idea. I was doing one up (on practice scrap) and I melted right through it. Grinding the angle on the boxing plate itself made the metal thin and allowed me to burn through. I might put just a little bevel on the leading edge when I am cleaning up the steel, but I am not going to angle it all the way across the width.
I am starting to feel more confident about the quality (strength) of the welds I am making. I should be getting the steel I need for boxing plates in the next few days, I think I will start on the frame when I get it. Wish me luck.
CHAZ
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09-27-2006 08:53 PM #4
Another suggestion, on which I can't hardly believe anyone else has touched on: Get yourself an auto-dark helmet, with adjustable controls. Don't get it unless you can adjust the dark and sensitivity.
A personal problem I have with welding is that I just can't SEE what is going on. The 'standard' tint is too dam dark! Having the adjustable dark control is just the cat's meow! I can adjust it till I can SEE what I am doing. Also, it is just TOO NICE to not have to flip the hood up and down. I recently got a very nice one for the paltry price of $80 ( but I think the shop was cutting their mark-up to get our buisiness ).
I'm not surprised as to your discovery regarding the beveling of the edges. That is a trick best saved for material 1/4" or more..
Education is expensive. Keep that in mind, and you'll never be terribly upset when a project goes awry.
EG
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09-28-2006 05:26 AM #5
I got a really cheap harbor freight auto darkening helmet, and it works great! I only paid $40 and figured it wouldn't work very well but I have been pleasantly surprised. I hae been trying to run it around 10-11 for the shade, I had it down lower than that one time and I saw some spots after that so I figured it was too low.
Thanks,
CHAZ
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09-28-2006 05:35 AM #6
I've been using my Sons autodarkening helmet, and never realized there was this adjustment you guys are talking about. I have been having the problem of not being able to see where I was welding, so maybe I have to adjust the darkness. I was attributing it to my eyes getting worse, and mentioned it to him, that once I start the weld I lose my place and get off track. He thought it was because I was looking right at the arc, but what you are saying makes sense. I was actually considering setting up a spotlight on the workpiece to illuminate the work, but I am going to try turning the darkness down a little first.
Thanks for the tip.
Don
I saw last night on fb about John. The world sure lost a great one. I'm going to miss his humor, advice, and perspective from another portion of the world. Rest in Peace Johnboy.
John Norton aka johnboy