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Have a question on the rubber fuel line used on the exhaust. How hot do you think the tailpipe will get?
I run a 9' stack (stainless 3") after 2' of pipe from the muffler (BBC) under running board...

I too feel on the toe. Hurt mine back packing years ago. Took a added two days to get out of the wilderness area. One of the reasons you should not go alone.

Like your paint seal idea, paint the...

Chop is looking good. What type custom frame is it going on and how deep will the chanel be? Looks like it may be a tight fit inside cab for you.