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I have had the wood in, and out of the car many, many times sanding shaping
trying to make things fit right! I have finally commited to welding the visor to the top.
There are steps in the panels where they meet the visor which I hammered flat, and slit the top to make them meet correctly.
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Here I have ground everything down, but cannot get to the backside to metal finish.
I have a cure for that.
Rich