Thread: Flakey Starter AGAIN!
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05-05-2007 10:02 PM #3
I had a Chev starter that did this a few years ago. Being the cheapskate I am I determined to fix it rather than simply replace it.
After several R&R's I finally turned the armature and cut the "micas" as the old guys remember. I replaced the brushes and sanded them to shape. I tested it electrically and found it ok. Additionally the solenoid seemed good so I tested it on another starter and it worked fine so I put it back on. I paid attention to the connections and made sure they were nice and clean. I also sanded the mount plate on the snout and where it contacts the block in hopes of a better ground. The end result was that the problem was fixed. Unfortunately I didn't do each item and retest it separately so I can't say which really did the job. The commutator was very black and the "micas" were flush so I think this was the real problem.
As for the solenoid, the contacts can and do wear which other than a short is about all that goes wrong. On the big diesel they actually have a heavy duty set of contacts available for about $35 that we all carry in the glove box for emergency repair.
Today if you haven't already replaced the starter I would go with an auto parts store lifetime warantee starter and be done with it. I did just that with my Dodge Cummins diesel and have "won" twice already.
The starter is good for about 50k and I'm nearing 50k on the 2nd replacement.
41 Willys 350 sbc 6-71 blower t350, 9in, 4 link
99 Dodge ram 3500 dually 5 sp 4.10
Cummins turbo diesel . front license plate, black smoke on demand, Muffler KIA by friendly fire (O&A Torch co) fuel pump relocated, large fuel lines. silencer ring installed in glove box, Smarty
older than dirt





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It would be nice if this up and down crap would cease.
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