Thread: 2" roof cut

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Before you chop a top, buy Tex Smith's book and read it from cover to cover at least twice. Then keep it on your workbench while you're working.

http://www.amazon.com/exec/obidos/AS...614010-0014537

1. Do I have to brace the sides before I cut the top?

Absolutely. Not only that, but make sure the frame is solidly supported on jack stands. If the body is off the fram, make sure the body is firmly supported.

2. Does it matter where you start cutting first?

In my opinion, yes. Plan your cut so that you are removing a section where the posts and sheet metal are almost vertical.

3. If I don't make my cut right, can I fill the gap with weld?

To a certain extent, yes. However, it is not desirable to do that. Plan and make your cut very carefully with masking tape or scribed lines. If you take your time, you won't have to worry about this question.

4. If I want to move the top forward, can I cut the roof so I can ex
pand it?

If you mean cutting the roof from side to side and adding in a section, the answer is yes. However, make sure you make the cut in an area that will cause you the least amount of reshaping, and make sure it's braced. Bear in mind that a weld seam across a flat surface like a roof is one of the most difficult seams to do. They really take a lot of time and effort to "iron out."