Thread: 41 Willys Gasser project

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While i've been nursing a fractured elbow i got in the states on holiday i've been getting a few of the smaller jobs out of the way, A couple of nights ago i realised i would need an exterior door mirror, l looked through all my Willys pics but didn't see one so decided to design my own
They are made from 316L stainless and were pretty easy to make really.
I started by making a trumpet shaped base piece, I didn't have any 2" OD bar so had to make the piece out of some 1" bar and add a piece of 3/8" plate to the bottom and sculpture it in, 2 x 5/16" grub screws were fitted in the base to attach to the door











I was then stuck as i had run out of 1/2" bar foe the arm until my mate Allan came over with a piece, The bar was turned in the lathe to a taper of 5/16" at the small end gradually increasing to 1/2" the other, While he was there he helped me with the bending of the arm which was warmed with a Mapp gaz torch. once the arm was welded to the base i made up a top piece for retaining the mirror head and i metal finished it ready for polishing.








Next job was to start the polishing process of finer and finer grits and then dull polish with a Sisal wheel and finally bringing to a full shine with a cotton Stitch mop. Sorry about the pics but the camera don't like the polished surface.









These pics are better







:cheers: